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Depending upon your age group, you may best remember
the typical Porsche of the 1950's as the Spyder-bodied
550 version in which the late, great James Dean met
his end. For another it may be Michael J. Fox crashing
his 356 in 'Doc Hollywood', or even Eddie Murphy in
'48 Hours', but for me it has to be for the one so aggressively
driven by the delectable Kelly McGillis in the chase
sequence of 'Top Gun'!
All very well for the film stars who get to drive these
dream cars, but what about the rest of us? Fortunately,
the dream is an attainable one and although you'd be
hard-pressed to save upfor the genuine article, you
can quite reasonably expect to be able to buy or build
a Beetle-based replica from a small company down in
Dorset. Overlooking the English Channel may seem to
be a slightly strange place to a find a motor manufacturer.
But just off the Dorset coast road between Bridport
and Abbotsbury you can find the Chesil Motor Company,
creators of one of the best-looking Porsche Speedster
replicas around.
Why such a location for a specialist car manufacturer
one may ask, 'why not' would no doubt be the reply of
local man Peter Bailey, the founder of the Chesil Motor
Company. 'You can carry out this type of business anywhere,
if you have to, but why not make sure it's somewhere
pleasant'. 'This part of the coast is so beautiful',
added Peter, 'I always think that the curve of the Chesil
Beach so compliments the curves of our Speedster!'
The Dorset coast road certainly offers a superb route
along which to take an exhilarating test drive, as you
try to sell your product to an enthusiastic punter,
but the Chesil Motor Company is also a little bit 'off
the beaten track'. Finding them is the first problem;
tucked away amongst farm buildings at the bottom of
a long driveway, the only clue where to turn off the
main road is a small sign on the end of an old ivy-covered
brick wall. It is all too easy to miss whilst you're
enjoying the spectacular scenery of this part of the
coast, although the original sign has now been joined
by a couple of more modern ones, along with an extra
entrance, and safe arrival is now guaranteed. Around
the side of the building lies the graveyard of Beetles,
all in various states of disrepair having given up their
innards to help make beautiful Speedsters.
The actual company buildings surround the old farmyard
and consist of offices, showroom, stores and the all-important
workshops from where the four friendly mechanics create
a stream of cars which emerge, in various specifications,
into the sunshine. On the day of my visit, the yard
contained a number of customers' cars in for modification
and servicing along with a couple of bodyshells and
two newly imported Brazilian Beetles, ready to give
up their mechanicals in the interests of the perfect
Speedster.
Born in the late 1980's out of Peter Bailey's love for
Beetles and associated replica vehicles, the Chesil
Motor Company has developed to become a well-established
firm dedicated to the creation of classic motoring vehicles,
with the Chesil Speedster widely regarded as the ultimate
in Speedster replicas. Closely resembling the 1957 version,
it's distinctive lines never fail to impress, although
the more modern mechanical parts make for a more practical
car than the original ever could be. The Chesil Speedster
maintains it's link to the past, though the company
continues to develop and improve it's product, with
a variety of modifications being incorporated to give
a driver some of the creature comforts of modern motoring
- like wind-up windows!
Advantage has been taken of various bits of modern-day
technology (such as fuel-injected engines from those
aforementioned Mexican imports), using them in a sympathetic
manner to produce a better product, whilst still maintaining
the classic character of the original. The Speedster
is available as a fully-built vehicle (from around £17,000)
or as a kit which can be supplied to the customer in
either deluxe or basic specifications, depending upon
the mechanical qualifications or capabilities of the
builder.
Just two cars a month is the normal production of turnkey
Speedsters, with any surplus time being taken up with
the manufacture of kits. These days, more than half
of the output comprises completed vehicles, ready to
drive away. To call the Speedster a 'kit car' is harsh;
the phrase 'component car' being much more appropriate.
For those self-builders, the starting point is - as
ever - the ubiquitous Beetle floorpan and running gear;
this can be purchased from Chesil as a rolling chassis
or you can source your own. Any Beetle can be used;
from the earlier swing-axle rear/torsion-beam front
suspension car (1300/1500) to the later independent
rear/MacPherson strut front suspension (1302/1303) type,
although the later models will require the frame head
swapping to accept the torsion beam suspension. The
swing-axle suspension is the most authentic, whilst
an IRS rear end gives better roadholding.
Once the car and chassis has been stripped down to basic
parts, those to be kept can be put to one side for servicing/reconditioning,
whilst the body panels, glass and seats can be sold
off to fund the project. At this point, before any rebuilding
can begin, the chassis needs to be shortened by 10.75
inches, another task which can be carried out for you
by Chesil. The company have their own jig which checks
for distortion and accident damage, whilst also ensuring
accurate alignment during the shortening process. Deluxe
rolling chassis are available direct from the VW factory;
these are used for the ready-built Speedsters and are
produced to a very high quality, with a specification
too long to list in this article. Prices start at around
£3000 +VAT for the swing-axle version.
Once the rolling chassis is complete you will be ready
to fit the Chesil bodyshell, this is available in either
'Base' (£3,265 +VAT) or 'Deluxe' (£4,695 +VAT) specifications.
The basic kit buys you the bare bodyshell, doors, bumpers,
hinges and weatherseals all unfitted, whilst the deluxe
version has all the body parts fitted, plus the hood
and frame. The list of options available in the catalogue
appears endless and all can be fitted prior to supply
to the customer.
No matter whether you decide to buy 'basic' or 'deluxe'
each customer receives the same standard of bodyshell,
it's quality and workmanship seemingly superb. The unstressed
body is hand laminated with special matting for extra
strength and finished with 2-3 layers of gel coat for
greater colour depth. Just to make your choice of colour
more confusing, the car is available in over 80 different
gel coat finishes.
For maximum rigidity each body kit comes complete with
a bonded-in subframe/chassis, constructed from substantial
powder-coated box section and folded sheet steel. This
incorporates the heater channels and mounts for hinges,
seat belts, etc. For 1998, additional strengthening
has been incorporated to allow for the fitting of rear
seat belts in full accordance with the requirements
of the SVA. With the body beautiful now complete and
rolling around the workshop, it's time to fit the engine,
steering column assembly, wipers and the fuel/braking
systems. In the motivation department, the catalogue
lists everything from mild to wild - all engines being
built by Arnie Levics, with 100mph, 0-60 in around 9
seconds and 35mpg typically available from the 90bhp
1800cc engine.
From this stage onwards it's just a question of completing
your Speedster by fitting all the different items listed
in the finishing sets. These are grouped into convenient
areas covering electrics, lighting, body trim, dashboard,
heaters, carpets and upholstery (vinyl or leather).
Each item is available individually to buy as and when
your budget allows, and once again this helps to allow
maximum flexibility in the build of your dream car.
Personally, I was very taken by the Nardi wood-rim steering
wheel and matching gearlever knob, along with the replica
type chrome luggage rack which sits atop the engine
cowling.
With Peter being a leading light in his position of
Chairman of the Association of Specialist Car Manufacturers,
it comes as no surprise to find that the Chesil Motor
Company were one of the first manufacturers to pass
the new Single Vehicle Approval (SVA) test.
The DVLA deems that as your new Speedster retains the
chassis and at least two major components of the donor
vehicle, you may keep the original number plate - the
ultimate 'period accessory'. It's also a great boon
if your donor car was built before 1973, as you will
be eligible for exemption from road tax. The last thing
to do is to complete forms V627/1 and V55/5, available
from your local Vehicle Licensing Office, arrange your
insurance and then it's hello to the open road.
On my first visit to Chesil, the rain lashed down and
the wind blew away any chances of a decent photoshoot
with the roof off, but - despite the weather - Peter
gave me a brief demonstration of the car's capabilities.
As we drove along the coast road - very picturesque
according to my host, but I had to take his word for
it as the visibility was appalling - the car felt firm
and held the road well. Whilst the hood kept us dry
and draught free - with very little wind noise, considering
the conditions - the familiar Beetle heater kept us
warm. For days like these the company are currently
finalising the development of a removable hard-top.
It was with some trepidation and editor Birkitt's words
ringing in my ears - 'it's and open-top sports car,
so we need some shots of it with the hood down' - that
I set off down the M5 for my second trip to the Chesil
Motor Company and hoping for better weather. As I munched
away on my fish and chip lunch, sheltering in my car
from the incessant rain, I thought the day was once
again going to be a wash-out but suddenly the wind dropped,
the skies cleared and we were blessed with a superb
afternoon.
When I arrived, the demonstrator was already waiting,
sitting in the sunshine outside the workshops and -
with the top down - it looked even more stunning than
before. Its pearlescent paintwork, replica fittings
and baby moon hubcaps set the car off a treat. It certainly
looked glamorous enough to await the arrival of Ms McGillis
and not just your humble scribe and photographer!
Without hesitation we set off for the open road and
Peter soon demonstrated what his baby was capable of.
Top down, wind in the hair, the Speedster and its passengers
were really in their element. If the car felt solid
in the atrocious weather of my first visit, this time
around it as if on rails, and on a sunny day I could
think of no better air-cooled way to travel. Whilst
the Speedster continues to gain in popularity - enquiries
being received from all over the world and vehicle exported
to most parts of Europe, as well as the Far East and
New Zealand - their exclusivity is a foregone conclusion,
with just over 30 vehicle made each year.
As I drove away (into the sunset!) with a last lingering
look at the beautiful blue car sitting outside the workshop,
I thought, oh, please, please, let me win the lottery
tonight and you'll be all mine. Goodbye boring old Astra
Estate, hello Speedster and then Kelly McGillis here
I come - well, it is a dream car!
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